Well, I finally got a little breather in my semester- my massively important physiology exam went better than expected, so I’m taking the weekend off to do some much needed safety projects.
Over the past couple weeks, I’ve been shopping on FleaBay for some LED signals to replace my current setup that I have deemed “unsafe”- I just don’t think that they’re bright enough or visible enough from their mounted positions. The front ones that I picked out have little side marker windows, so drivers from your side have an opportunity to see your signaling as well. The two sets together cost me about $45 total. I stopped by my local Tap Plastics shop to pick up some scrap plastic to prefab some signal adapter plates. I grabbed some lock washers of different sizes to help the new signal stalks stay secure.
Also on the agenda was to fix those darned dashboard lights. A while back, I did an LED dashboard light mod, but I never liked it much- the bulb lighting was never as bright as the OEM ones and eventually, they went on the blink. As much as I hated to do it, I went down to the stealership and just made the purchase, and OUCH! they were costly!
One last thing I needed to do was to bleed my rear brakes and install the rear brake pressure sensor. Apparently, the Woodcraft rear sets are so racing oriented that they don’t provide compatibility with OEM brake switches. I paid an extra $16 for the banjo pressure switch, but didn’t have time to install it, when I installed the rear sets.
Installing the front signals turned out to be slightly trickier than I had anticipated. One of the signals had a third wire, which caught me off guard. I looked it up and apparently, some bikes have marker lights. Not mine. I just soldered it to the ground wire. When I tested them out, only four out of the fourteen LED’s wanted to fire on each side! It took me a while to figure out that I needed to start the motor to load up the system a little more, then all the LED’s worked and they were bright!
Since my old rear signal setup were integrated into the tail section pieces and now they’re going to be flanking the license plate, I decided to change out the tail plastic. I had purchased a couple of spare parts off of Ebay in anticipation of this, so I was ready to go. They’re a little scratched, but I’m planning on getting the bike painted someday, so it’s no biggie. They took a little while to get washed up and waxed, but they went on with no incident.
I got the brackets set up on the license plate. I had to drill some smaller holes in the brackets, since the stock holes were larger than I needed. One more trip to Home Depot for more washers and I was good to go.
It seemed such a waste to flush the brake system, since it didn’t really need it, but it was a necessary evil in order to get swap the banjo screws out. I was happily surprised to find that I did not have to cut and splice the connector from my old brake switch- the new one happened to have the same connector as my Suzuki setup, so despite what the instructions said, I ignored them. I got it back together, fired up the bike and everything was peachy! Well, almost…
After testing the system a while, I determined that one of the rear signals wasn’t quite functioning right- only the outer LEDs were lighting up, leaving about six bulbs inactive, otherwise, the installation was a success. I contacted the Ebay seller about the problem, sending him a picture, so he’s going to send me out a replacement. When the replacement arrives, I just have to send the bad one back in the included prepaid envelope. Such service!
Update: A few days ago, I called Woodcraft and ordered the rear master cylinder brake spring and heel guard. I know they’re not absolutely necessary items, but they’re definitely nice to have and it’ll help with the feel of the brake pedal.